● Advanced Manufacturing & Precision Engineering

OUR STRENGTH IS.
OUR PEOPLE.

From in-house toolmaking to high-tonnage molding and intelligent automation, we turn complex automotive tolerances into validated series production — one integrated partner, not a chain of suppliers.

REA AUTOMOTIVE

ENGINEERED FOR PERFORMANCE.
BUILT FOR PRECISION.

Rea Automotive combines advanced manufacturing expertise, precision tooling, engineered products, and intelligent automation to deliver high-quality solutions for the global automotive industry.

We operate as an integrated engineering and manufacturing partner, turning complex automotive tolerances into scalable series production. With dedicated technical centers and automated facilities, our infrastructure is built to exceed strict OEM standards.

Dimensional Accuracy

0 %

Automated Production

0 /7

Tooling Tolerance

< 0 μm

IATF 16949 Standards

0 %

PORTFOLIO

OUR CAPABILITIES

From initial co-engineering to full-cycle production, we combine materials expertise, high-tonnage molding, and automated robotic cells.

Production

INJECTION MOLDING

Advanced multi-component and high-tonnage injection molding capabilities delivering consistent, lightweight, high-integrity parts engineered for demanding under-the-hood and structural applications.

Metrology

TOOLING & MEASUREMENT

Micron-level tooling manufacturing coupled with 3D optical coordinate metrology, ensuring high repeatability, dynamic process validation, and zero-defect QA across all run cycles.

Components

ENGINEERED PRODUCTS

From complex kinetic assemblies to thermal management housings, we turn stringent functional requirements into robust, high-performance automotive subsystems.

Automation

PRECISION AUTOMATION & ROBOTICS

Integrated robotic production cells, AI-driven optical inspection, and automated assembly pathways that drive down tact time and ensure maximum scalability.

[ SPECIALIST DIVISION ]

PRECISION TOOLING

HKR TOOL SHOP

At HKR, precision tooling meets dedicated engineering expertise.

Our in-house tool shop designs, fabricates, and qualifies high-cavitation, tight-tolerance molds and progressive stamping dies. By embedding toolmaking directly into Rea Automotive’s workflow, we de-risk design validation and compress commercialization timelines.

5-Axis High-Speed CNCUp to 42,000 RPM

EDM Wire & Die Sinking± 2 µm Precision

Mold QualificationIn-House Tryout Presses

SYSTEM // TOOL-504

ADVANCED METHODOLOGIES

ENGINEERING THE NEXT GENERATION OF MANUFACTURING

Combining engineering expertise, advanced manufacturing technologies, and intelligent automation to create efficient, precise, and scalable production solutions.

Virtual Simulation & Moldflow

Full thermal, structural, and rheological simulation prior to tool steel cutting to eliminate porosity and stress concentrations.

Real-Time Process Monitoring

Cavity pressure sensors and telemetry integrate into our automated SPC loop for 100% in-cycle verification.

Lightweight Composites

Engineered resin formulation and hybrid overmolding techniques to reduce vehicular weight while maintaining crash safety specs.

THE REA ADVANTAGE

WHY REA AUTOMOTIVE

Precision

Repeatable micron tolerances held at series volume — not just on a sample, but on the millionth part off the tool.

Expertise

One team fluent across tooling, materials, molding and automation — so the hard trade-offs get made in the same room, not across suppliers.

Innovation

Smart-factory technology where it earns its place — vision inspection, closed-loop process control, and continuous optimisation.

Quality

IATF 16949 systems built around zero-defect targets, real SPC, and a traceable record for every lot we ship.

Partnership

We join at concept and stay through series launch — a co-engineering partner, not a quote-and-forget supplier.

APPLICATIONS

SOLUTIONS FOR THE AUTOMOTIVE INDUSTRY

Specialized engineering and component manufacturing across mission-critical vehicular domains.

Interior & Exterior Systems

High-aesthetic Class A surfaces, structural trims, and functional cabin assemblies.

E-Mobility & Electrification

Lightweight battery module enclosures, busbar carriers, and high-voltage insulation.

Powertrain & Thermal Management

High-temperature, chemical-resistant fluid reservoirs and fluid routing systems.

Mechatronics & Actuation

Precision gearing, micro-motor housings, and integrated sensor mountings.

JOIN THE TEAM

BUILD THE FUTURE WITH REA AUTOMOTIVE

Join a multidisciplinary team working at the convergence of precision tooling, robotics, advanced materials, and automotive electrification.

CONNECT

LET'S BUILD WHAT'S NEXT.

Have a manufacturing, engineering, or custom tooling challenge? Talk directly with our technical leadership.

Global engineering and manufacturing partner providing high-precision tooling, plastic injection molding, and automated robotic systems for the tier-1 automotive sector.

IATF 16949 / ISO 9001 CERTIFIED

Company

Capabilities

Headquarters

Rea Automotive Systems Corp. Industriestraße 48 D-70565 Stuttgart, Germany

+49 (0) 711 000 000 info@rea-automotive.com

Language: English / Deutsch

OUR STRENGTH IS.OUR PEOPLE.

ENGINEERED FOR PERFORMANCE.BUILT FOR PRECISION.